Maintenance and care of the scraper conveyor machine can be carried out from the following aspects:
1. Daily maintenance
Check every shift:
Check the operating status of the scraper conveyor system, including any abnormal noise, vibration, and heat.
Observe whether the tension of the scraper chain is appropriate. If there is any looseness, adjust the tensioning device in time.
Check whether the scraper is firmly connected and whether there is any deformation, wear or damage. If there is any problem, repair or replace it in time.
Check whether the inlet and outlet are unobstructed and whether there is any blockage. If there is any blockage, it should be cleaned in time.
Cleaning and maintenance:
Regularly clean the dust, debris and residual materials inside and outside the scraper conveyor casing to keep the equipment clean.
Clean the drive device, transmission parts, etc. to prevent dust and oil accumulation from affecting equipment performance.
2. Regular maintenance
Transmission parts inspection:
Check the operation of the drive motor, including whether parameters such as temperature, current, and voltage are normal.
Check the oil level and quality of the reducer and replace the lubricating oil regularly.
Check the wear of the transmission chain or gears. If there is severe wear or the elongation exceeds the specified value, replace it in time.
Check the wear of transmission parts such as sprockets and rollers, and repair or replace them if necessary.
Scraper chain inspection:
Check the wear of the scraper chain, especially the connection between the scraper and the chain. If there is a severely worn or broken scraper, it should be replaced in time.
Check the elongation of the chain. If it exceeds the specified value, adjust or replace the chain in time.
Lubricate the chain to ensure smooth operation.
Safety device inspection:
Check whether the safety protection devices of the scraper conveyor, such as overload protection and chain break protection, are working properly.
Regularly test the performance of safety devices to ensure that they can operate in a timely manner in the event of a failure to protect the safety of equipment and personnel.
Structural inspection and maintenance:
Check whether the casing, bracket and other structural parts of the scraper conveyor are deformed, cracked or corroded. If there are any problems, repair or reinforce them in time.
Check and tighten the connecting bolts to prevent loosening.
3. Long-term shutdown for maintenance
Cleaning equipment: If the scraper conveyor is out of service for a long time, the materials inside and outside the equipment should be cleaned to prevent material accumulation and corrosion of the equipment.
Protective treatment: Anti-rust and anti-corrosion treatment can be carried out on the equipment by applying anti-rust oil or taking other protective measures.
Regular inspection: During long periods of non-use, the equipment should be inspected regularly to see if there are any changes in its status. If any problems are found, they should be dealt with promptly.
Through scientific and reasonable maintenance and care methods, the service life of the scraper conveyor can be extended, the reliability and stability of the equipment can be improved, and the smooth production can be ensured.
If you want to know how to maintain and service the scraper conveyor, please contact Changrong, we will do our best to help you !
